| Factory Address |
Jindal Nagar, Tumkur Road, Bangalore - 560073, Karnataka, India
Phone:91-80-23715555/60/23713333
Fax:91-80-23713333
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|
Staff
|
590 |
Site Description and Advantages
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| Machinery, Equipment Used and Production Process |
I. DEPARTMENT 'A'
FOUNDRY:
01) Melting
Furnace
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11 MTS
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4 Nos.
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02) Holding
Furnace
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11 MTS
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2 Nos.
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03) D.C. Casting machine - Hot Top
Loma
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2 Nos. |
04) Hardening
Furnace
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2 Nos. |
05) Tempering
Furnace
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2 Nos.
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06) NF Furnace
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1 No.
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07) Salt bath
Furnace
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1 No.
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08) Nitriding
Furnace
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1 No.
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09) Fluidised Bed
Frunace
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2 Nos.
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10) Billet Cutting
Machine
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3 Nos.
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11) Hydraulically
operated
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2 Nos.
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12) Furnace Oil Storage
Tank
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4 Nos. Capacity : a) 27720
ltrs.
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13) Industrial Cooling
Fan
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14) Wesman Deplex Pumping and
Heating Unit
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3 Units |
15) Wesman Oil Burner with Air
Blower
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16) Electric Wire Rope Hoist 3
Tons Cap.
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a) Casting Area - 5 MT - 2
Nos.
b) Charing Area - 5 MT - 2 Nos.
c) Unloading Area - 3
Nos.
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II. DEPARTMENT 'B' EXTRUSION PLANT (PLANT -
I)
01) Log Heating
Furnace
|
5 Nos.
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02) Hot Log Shear
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5 Nos.
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03) Homogenising
Furnace
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125 KW
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04) Homogenising Furnace No.
2
|
125 KW
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05) Extrusion
Press
|
2000 MT
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06) Induction Billet
Heater
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07) Quenching Tank
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08) Puller
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5 Nos.
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09) Handling
System
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1 No.
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10) Stretching Machine
No.
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11) Oil Hydraulic Extrusion Press
Cap.
|
1500 Tons
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12) Extrusion Press
Cap.
|
2000 Tons.
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13) Profile Cutting
machine
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14) Die Loading
Crane
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15) Age Oven No.2
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16) Gentry Crane Over Extrusion
Press
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17) Extrusion Cutting Oliver No.
2
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18) Die Heating
Oven
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7 Nos.
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19) Monorail Hoist 3
Tons from main shed to Foundry Including over D.C.Casting
Machine
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20) Weighing Machine
(Kata)
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500 Kgs.
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21) Monorail Hoist 3 Tons (for
Homogenising Furnace)
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22) Monorail Hoist 1 Ton (Over
Agening Oven 2)
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23) Ageing Furnace with thermic
fluid feature
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5 Nos.
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24) Cooling Tower Pump HC for
water system to Press
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25) Oil Centrifugal Unit
D-Laval
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2 Nos.
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26) Air Compressor 7.5 H.P.
Kirloskar
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2 Nos.
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27) Air Compressor -
Elgi
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2 Nos.
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28) Homogenising
Furnace
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160 KW
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29) Cooler Unit Mini with
Extrusion Press
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30) Homogenising
Furnace
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320 KW
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31) Eigi Model EC 75 Air
Compressor
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32) Air Compressor SC 75
Eigi
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2 Nos.
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33) Solution Treatment
Furnace
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5 Nos.
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34) Bandsaw Cutting
Machine
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1 No.
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35) Atlas Capco
Compressor
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3 Nos.
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36) Air Drler
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3 Nos.
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37) Stacker Crane
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III. DEPARTMENT OF 'C' TOOL
ROOM
01) Lathe M/C LB 25 HMT -
Maintenance
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02) Grinding Machine Pedestal
Grinder
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03) Pedestal Grinder - Work
Shop
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04) Portable Drilling M/C 1/4"
Cap.
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2 Nos
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05) Radial Drilling M/C 1.5' Cap.
- Development
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1 No.
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06) Sharper M/c 24
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07) Circular Saw Blades Sharpening
M/c
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08) Power Hacksaw Machine -
Cobra
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09) Milling M/c MTTR
HM
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6 Nos.
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10) Tool Cutter Grinding
M/C
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11) Surface Grinding
M/c
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2 Nox.
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12) Profile
Projector
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13) Rockwell Hardness
Tester
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1 No.
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14) Wet Blasting
Equipment
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2 Nos.
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15) Premier Lathe
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16) Wirecut
Machine
|
2 Nos.
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17) Spark Erosion
M/C
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2 Nos.
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18) CNC Jig Boring
M/C
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2 Nos..
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19) Dipro Filer
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4 Nos.
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20) Lathe LB - 17
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1 No.
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21) Band Saw M/c
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2 Nos.
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22) Lathe NH 26
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1 No.
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23) Pillar Drilling
M/c
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2 Nos.
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24) Extrude Hone
M/c
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1 No.
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25) Bench Grinder
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2
Nos.
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IV. DEPARTMENT OF 'D'
LABORATORY
01) Plishing
M/c
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02) Super - Lab
Oven
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03) Horizontal Muffle
Furnace
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04) Tensile Testing
M/c
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05)
Microscope
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06) Photomicrographic
equipment
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07) Analytical balance, 100 gms.
Cap.
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08)
Spectrocolorimeter
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09)
Spectrovac
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V. DEPARTMENT 'E' HARD ALUMINIUM ALLOY
PLANT
01) Oil Hydraulic Extrusion
Press
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750 Tons
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02) Die Heating
Oven
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03) Rod/Tubes straightening
M/c
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04) Handling Crane over annealing
furnace
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1 No.
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05) Draw Bench
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06) Mono Rail hoilst over
annealing furnace
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07) Power Travel Electro
Lift
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VI. DEPARTMENT 'F'
PACKING
01) Wood Plainer
M/c
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02) Grinder & Circular Saw
M/c
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03) Packing Crane 3 Tons
Cap.
|
2 Nos.
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04) Weighing M/c 200 kgs.
cap.
|
3 Nos.
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05) Bag Closing M/c (Stretching
M/c)
|
6 Nos.
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06) Stretch Film (Wrapping
M/c)
|
2
Nos.
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VII. DEPARTMENT 'G' POWER
HOUSE
01) Transformer 500
KVA
|
1 No.
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02) Transformer 800
KVA
|
2 Nos.
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03) Transformer 1600
KVA
|
3 Nos.
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04) H.T. OCB - 11 KV 40
Amps.
|
6 Nos.
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05) D.G. Set 1250
KVA
|
4 Nos.
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06) LT ACB - 2400
Amps.
|
1 No.
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07) LT ACB - 3200
Amps.
|
2 Nos.
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08) LT OCB - 800
Amps.
|
1 No.
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09) LT ACB - 1250
Amps.
|
2 Nos.
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10) Power Factor Contr. (Capacitor
Panel)
|
2
Nos.
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VIII. DEPARTMENT 'H'
MISCELLANEOUS
01) Welding Set
Transformer
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02) Extrusion Cutting
M/c
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03) Circular Saw
M/c
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04) Hydraulic Pipe Bending
M/c
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05) Gas Cutting
M/c
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06) Welding Transformer
M/c
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07) Small Screw
PNS
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08) Indl. Floor
Sweeper
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| 09) Diesel Engine with
Premier |
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10) Welding Transformer
set
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11) Superphone Internal
Telephoen
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12) Internal Cell Phone
Network
|
6 Nos.
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13) Wireless Phone
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2 Nos.
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14) Jumbo Diesel truck (In
house)
|
2
Nos.
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IX. DEPARTMENT 'I'
SIS
01) Draw Bench
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02) Drilling M/c 3.4"
Cap.
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03) - do - 1/2"
Cap.
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04) Wire Pointing
M/c
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05) Wolf Electric
Drill
|
2 Nos.
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06) Bench Grinder
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07) Coupler Pressing
M/c
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08) Demonstration
Equipments
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X. DEPARTMENT 'J' (QUALITY CONTROL -
LAB)
INSTRUMENT
|
MODEL & MAKE
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01) Incident Light
Microscope
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EDITYP 2 - VEB Cart Zeiss Jena
DDR
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02) Permascope -
EC
|
EC EC 8 E2TY - Helmut Fischer
GmBH
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03) Electro
Analysor
|
CM 16 - Toshniwal
Instruments
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04) Disc Polisher
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MED 117-3-Mineral Process
Equipments
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05) Tensile Testing
Machine
|
1.5 G - Kamal
Industries
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06) Fuming Chamber
(Small)
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07) Fuming Chamber
(Big)
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Clarion Polyster
Laminates
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08) Muffle Furnace
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Therlek
Engineering
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09) Hot Plate Oven
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10) Distill Water
Unit
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Bio Aids & Scientific
Industries
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11) Single Pan Balance
12) PH
Motor
|
SBI/100 - Popular Balance
Works
CL 49 - Toshniwal Instruments
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13) Micro Ohm
Meter
|
K201-Motwane Mfg.
Co.,
|
14) Webster Hardness
Tester
|
Model B - Webster Instrumen, INC,
USA
|
15) Barcode Hardness
Tester
|
Barber Colman Co.,
SA
|
16) Electric
Bunsen
|
Blo - aids & Scientific
Industries
|
17) Condustivity
Meter
|
767 -
Technofour
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18) Magnetic
Stirrer
|
Remi Udyog
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19) Fine Portable Hardness
Tester
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Z ACP-1 - Fine Engg.
Industries
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20) Kleentek Oil Testing
Kits
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21) Metal Analyser
(Spectrovac)
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3460 - Applied Research
Lab.
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22) Micro Hardness
Tester
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MHP 100 - Carizelss
Zena
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23) Granite Surface
Table
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6 Mtrs. long
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24) Ultrosonic Testing
machine
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Micro Scan Ex10 - Electronic and
Engg. Co.,
|
25) Spectrovac
|
Spectrolab - Spectro Analysis
Instruments
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